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Smart inserter plus

SMART INSERTER PLUS for SMT assembly

The Omni Series from Universal Instruments brings intelligence, simplicity, and ease of use to the automated assembly of odd-form electronic components.

Designed to seamlessly integrate into SMT production lines, the Omni Inserter combines a high-speed linear motor positioning system with advanced intelligent features to accurately insert axial, radial, and other non-standard components while eliminating manual insertion processes.

Supporting a wide variety of feeder types, programmable insertion force, and an active clinch system, Omni automates the final through-hole assembly stage of PCB manufacturing, significantly improving production efficiency, consistency, and product quality.

Automated assembly with Omni delivers long-term reliability, exceptional placement accuracy, and high-speed performance for demanding electronics manufacturing applications.

Key Features

  • Eight independent insertion heads with standard active clinch
  • Programmable high-force insertion with continuous force monitoring
  • Four vision cameras powered by AI-based inspection algorithms
  • Optimized insertion path algorithm
  • Up to 32 feeder positions
  • CAD data import
  • Independent pick-and-place sequencing
  • Support for axial, radial, and tube feeders
  • Integrated active clinch system

Benefits

  • Outstanding Insertion Quality: Insertion force is continuously monitored through current variation analysis, ensuring consistent insertion quality and reliable manufacturing performance.
  • Exceptional Placement Accuracy: The Best Fit algorithm compensates for PCB positioning deviations and component lead variations, ensuring an insertion rate exceeding 99.5%.
  • High Throughput: Multiple components are inspected simultaneously while an optimized motion algorithm minimizes cycle times and maximizes production efficiency.
  • Minimal Reject Rate: Advanced AI vision algorithms enhance image quality, reduce background interference, optimize lead alignment, and achieve reject rates below 1%.
  • Faster New Product Introduction (NPI): Offline programming optimizes insertion head sequencing, reducing setup time and accelerating the introduction of new products into SMT production lines.